Product Description

Product Parameters

Couplings:

1. The couplings offer a range of hub and element selection to meet different demands.

2. They can absorb shock and cater for incidental misalignment and damp out small amplitude vibrations.

3. NBR, Urethane, Hytrel elements.

4. Customized requirement is available.

 

Main Products:

1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate; 

2. Forging, Casting, Stampling Part; 

3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;  

4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.; 

5. Shaft Coupling: including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, 
    Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;  

6. Shaft Collars: including Setscrew Type, Single Split and Double Splits; 

7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack.

8. Other customized Machining Parts according to drawings (OEM) Forging, Casting, Stamping Parts.

PACKING

Packaging
Packing	We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements.

OUR COMPANY
 

ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.

After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.

MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.

Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.

OUR FACTORY

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

 

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Temperature and Environmental Limits for Various Beam Coupling Materials

The temperature and environmental limits of beam coupling materials depend on their specific composition and properties. Different materials have varying degrees of resistance to temperature extremes, chemicals, humidity, and other environmental factors. Here are some common beam coupling materials and their associated temperature and environmental limits:

• 1. Stainless Steel:

  Stainless steel beam couplings are known for their excellent mechanical properties and resistance to corrosion. They can typically operate within a wide temperature range, from -40°C to 300°C (-40°F to 572°F). Stainless steel is also resistant to most chemicals, making it suitable for various environments, including industrial and outdoor applications.

• 2. Aluminum:

  Aluminum beam couplings offer lightweight construction and moderate mechanical properties. They have a more limited temperature range compared to stainless steel, typically operating between -20°C to 120°C (-4°F to 248°F). While aluminum has good corrosion resistance in certain environments, it is not as durable as stainless steel in harsh conditions.

• 3. Brass:

  Brass beam couplings have reasonable mechanical properties and corrosion resistance. They are suitable for applications with temperatures ranging from -20°C to 100°C (-4°F to 212°F). Brass is more susceptible to corrosion in certain environments, so it is essential to consider the specific application’s conditions.

• 4. Plastic/Polymer:

  Beam couplings made from plastic or polymer materials offer lightweight and cost-effective solutions. However, their temperature limits are more restricted compared to metal couplings. They typically operate between -30°C to 80°C (-22°F to 176°F). These couplings may not be suitable for high-temperature or chemically aggressive environments.

• 5. Carbon Steel:

  Carbon steel beam couplings are known for their strength and mechanical properties. They generally operate between -40°C to 120°C (-40°F to 248°F). Carbon steel is vulnerable to corrosion, so it may not be ideal for applications in corrosive or humid environments without proper protection.

It’s crucial to consider the temperature and environmental conditions of your specific application when selecting a beam coupling material. Choosing a material that can withstand the intended operating conditions will ensure the longevity and reliable performance of the coupling.

Additionally, keep in mind that various beam coupling manufacturers may offer specific variations of materials with different properties and limits. Always refer to the manufacturer’s datasheets and technical documentation for precise information on the temperature and environmental limits of their beam coupling products.

Beam Couplings for Specific Industries and Specialized Applications

Yes, there are beam couplings specifically designed to meet the unique requirements of various industries and specialized applications. Manufacturers offer a wide range of beam coupling options with different materials, designs, and features tailored to specific use cases. Here are some examples of beam couplings designed for specific industries and applications:

• Food and Beverage Industry:

  Beam couplings used in the food and beverage industry are typically made from stainless steel or food-grade materials to meet strict hygiene standards. These couplings are resistant to corrosion, easy to clean, and comply with FDA and USDA regulations. They are commonly found in conveyor systems, packaging equipment, and food processing machinery.

• Medical and Pharmaceutical Industry:

  Beam couplings used in medical and pharmaceutical applications are designed to meet stringent cleanliness and precision requirements. They are often made from materials like stainless steel or plastic, ensuring biocompatibility and resistance to sterilization processes. These couplings are used in medical robots, imaging equipment, and precision medical devices.

• Aerospace and Defense Industry:

  Beam couplings for aerospace and defense applications must withstand extreme environments, high accelerations, and vibrations. They are commonly made from lightweight yet strong materials like aluminum or high-performance alloys. These couplings are used in aircraft control systems, satellite components, and defense equipment.

• Robotics:

  Beam couplings used in robotics require high torsional stiffness and low inertia to optimize robotic performance. They are often made from materials like aluminum or carbon fiber. These couplings are used in robotic joints and end-effectors to achieve precise and rapid motion.

• Automotive Industry:

  Beam couplings in the automotive industry need to handle high torque loads and provide reliable power transmission. They are commonly made from steel or aluminum to balance strength and weight. These couplings are used in automotive steering systems, transmissions, and engine components.

• Renewable Energy:

  Beam couplings used in renewable energy applications, such as wind turbines and solar tracking systems, are designed to withstand harsh environmental conditions and provide precise motion control. They are often made from materials with good corrosion resistance. These couplings help optimize energy production and enhance system efficiency.

Additionally, there are beam couplings designed for specialized applications, such as vacuum environments, cleanrooms, or underwater operations. These couplings have specific features to address the challenges of their respective applications, ensuring reliable performance in their intended environments.

Manufacturers of beam couplings offer a wide selection of standard and custom designs to cater to the diverse needs of different industries and specialized applications. When choosing a beam coupling, it’s essential to consider the specific requirements of the application to ensure optimal performance and longevity.

Advantages of Using Beam Couplings in Precision Positioning Systems

Beam couplings offer several advantages when used in precision positioning systems. These advantages make them a popular choice for applications that demand accurate motion control and positioning. Here are the key benefits of using beam couplings in precision positioning systems:

• 1. Misalignment Compensation:

  Beam couplings are designed to provide flexible connections between shafts, allowing them to compensate for various types of misalignment, including angular, axial, and parallel misalignment. In precision positioning systems, where accurate alignment is critical for maintaining positioning accuracy, beam couplings help prevent unnecessary stress on the components caused by misalignment, reducing wear and ensuring consistent performance.

• 2. Torsional Rigidity:

  Beam couplings offer high torsional rigidity, meaning they effectively transmit torque without significant torsional deformation. This rigidity is essential for maintaining precise motion control and minimizing backlash in precision positioning systems. It ensures that the desired position is accurately maintained without undue twisting or torsional deflection.

• 3. Low Inertia:

  Beam couplings have a compact and lightweight design, resulting in low rotational inertia. Low inertia is crucial in precision positioning systems, as it allows for rapid and accurate changes in direction and speed. The low inertia of beam couplings helps improve the system’s response time and overall dynamic performance.

• 4. Zero Backlash:

  Beam couplings can provide backlash-free performance when correctly installed and utilized within their specified torque and speed ratings. This characteristic is particularly valuable in precision positioning systems, where any play or backlash can result in position errors and reduced accuracy.

• 5. Vibration Dampening:

  Beam couplings exhibit some degree of vibration dampening due to their flexible design. This feature is beneficial in precision positioning systems, where damping vibrations can reduce mechanical resonances, improve stability, and minimize settling times, resulting in smoother and more precise motion.

• 6. Long Service Life:

  High-quality beam couplings made from durable materials have excellent resistance to wear and fatigue. With proper installation and maintenance, beam couplings can have a long service life, providing reliable and consistent performance in precision positioning systems.

• 7. Easy Installation:

  Beam couplings are relatively easy to install and do not require elaborate alignment procedures. Their flexible design allows for some misalignment tolerance during installation, making the setup process more straightforward and efficient.

• 8. Cost-Effective:

  Beam couplings offer an excellent balance of performance and cost-effectiveness. Compared to some other types of precision couplings, beam couplings often provide a more budget-friendly solution without compromising on essential performance characteristics.

In summary, beam couplings offer significant advantages in precision positioning systems, including misalignment compensation, torsional rigidity, low inertia, zero backlash, vibration dampening, long service life, easy installation, and cost-effectiveness. These advantages contribute to the overall accuracy, stability, and reliability of precision motion control applications, making beam couplings a popular choice for demanding positioning tasks.

editor by CX 2024-04-17