Product Description
Good Quality Flexible Beam Coupling for CNC Machine
Description of Good Quality Flexible Beam Coupling for CNC Machine
1. One-piece metallic beam coupling
2. Zero backlash, flexible shaft
3. Spiral and parallel cut designs available
4. Accommodates misalignment and shaft endplay
5. Identical clockwise and counterclockwise rotation
6. Available in aluminum or stainless steel
7. Multiple bore and shaft connecting configurations
Parameter of Good Quality Flexible Beam Coupling for CNC Machine
|
Model |
D (mm) |
L (mm) |
d1-d2 (mm) |
hex screw |
L1 (mm) |
L2 (mm) |
L3 (mm) |
Fasten Torque (n.m) |
|
LR-D-D15L20 |
15 |
20 |
3.0-8.0 |
M3. |
2.5 |
2 |
0.4 |
1.2 |
|
LR-D-D19L25 |
19 |
25 |
6.0-10.0 |
M3. |
3 |
2 |
0.4 |
1.2 |
|
LR-D-D25L30 |
25 |
30 |
8.0-12.0 |
M4 |
4 |
2 |
0.4 |
2.5 |
|
LR-D-D30L35 |
30 |
35 |
8.0-18.0 |
M4 |
4 |
2.5 |
0.5 |
2.5 |
|
LR-D-D35L40 |
35 |
40 |
8.0-22.0 |
M5 |
5 |
2.5 |
0.5 |
5 |
|
LR-D-D40L45 |
40 |
45 |
10.0-28.0 |
M6 |
6 |
3.5 |
0.6 |
8 |
|
Model |
Max bore (mm) |
Rated Torque (n.m) |
Max Torque (n.m) |
Max speed (rpm) |
Moment of Inertia (kg.m2) |
Permissible Radial Deviation (degree) |
Permissible Angular Deviation (degree) |
|
LR-D-D15L20 |
8 |
0.5 |
1 |
30000 |
2.5*10-7 |
0.05 |
0.5 |
|
LR-D-D19L25 |
10 |
1 |
2 |
25000 |
5.8*10-7 |
0.05 |
0.5 |
|
LR-D-D25L30 |
12 |
1.5 |
3 |
18000 |
1.8*10-6 |
0.05 |
0.5 |
|
LR-D-D30L35 |
18 |
2 |
4 |
16000 |
4.7*10-6 |
0.05 |
0.5 |
|
LR-D-D35L40 |
22 |
3 |
6 |
14000 |
1.1*10-5 |
0.05 |
0.5 |
|
LR-D-D40L45 |
28 |
6 |
12 |
12000 |
2.3*10-5 |
0.05 |
0.5 |
|
Model |
D (mm) |
L (mm) |
d1-d2 (mm) |
Fasten Torque (n.m) |
|
LT-D-D15L20 |
15 |
20 |
4.0-5.0 |
0.7 |
|
LT-D-D19L25 |
19 |
25 |
6.0-10.0 |
0.7 |
|
LT-D-D25L30 |
25 |
30 |
8.0-12.0 |
0.7 |
|
LT-D-D30L35 |
30 |
35 |
8.0-18.0 |
1.7 |
|
LT-D-D35L40 |
35 |
40 |
8.0-22.0 |
4 |
|
LT-D-D40L45 |
40 |
45 |
10.0-28.0 |
4 |
|
Model |
Max bore (mm) |
Rated Torque (n.m) |
Max Torque (n.m) |
Max speed (rpm) |
Moment of Inertia (kg.m2) |
Permissible Radial Deviation (degree) |
Permissible Angular Deviation (degree) |
|
LT-D-D15L20 |
5 |
0.5 |
1 |
30000 |
2.5*10-7 |
0.05 |
0.5 |
|
LT-D-D19L25 |
10 |
1 |
2 |
25000 |
5.8*10-7 |
0.05 |
0.5 |
|
LT-D-D25L30 |
12 |
1.5 |
3 |
18000 |
1.8*10-6 |
0.05 |
0.5 |
|
LT-D-D30L35 |
18 |
2 |
4 |
16000 |
4.7*10-6 |
0.05 |
0.5 |
|
LT-D-D35L40 |
22 |
3 |
6 |
14000 |
1.1*10-5 |
0.05 |
0.5 |
|
LT-D-D40L45 |
28 |
6 |
12 |
12000 |
2.3*10-5 |
0.05 |
0.5 |
Specific Maintenance Requirements for Prolonging the Life of Beam Couplings
Proper maintenance is essential for prolonging the life and ensuring the optimal performance of beam couplings in motion control systems. While beam couplings are designed for reliability and low maintenance, some specific maintenance practices can help maximize their longevity. Here are the key maintenance requirements:
- Regular Inspection:
Perform regular visual inspections of the beam couplings to check for signs of wear, damage, or misalignment. Look for any visible cracks, deformations, or signs of corrosion. Detecting issues early can prevent further damage and potential coupling failure.
- Lubrication:
For couplings with movable components, such as beam couplings with elastomeric elements or bellows, proper lubrication is crucial. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricants. Lubrication helps reduce friction and wear, ensuring smooth operation.
- Torque Checks:
Periodically check the tightness of the coupling’s fasteners, such as set screws or clamps. Over time, vibrations and loads can cause these fasteners to loosen. Make sure they are properly tightened to maintain a secure connection between the shafts and the coupling.
- Environmental Protection:
If the beam couplings are exposed to harsh environments, consider implementing protective measures. Shield the couplings from dirt, dust, moisture, and corrosive substances that could impact their performance and lead to premature wear.
- Alignment Checks:
Regularly check the alignment of the connected shafts. Misalignment can place additional stress on the coupling and reduce its lifespan. Make any necessary adjustments to ensure proper shaft alignment within the coupling’s specified tolerance.
- Load Capacity:
Ensure that the beam coupling is operating within its rated load capacity. Avoid exceeding the maximum torque or axial load to prevent overloading the coupling and potential failure.
- Replace Worn Components:
If any components of the beam coupling show signs of wear or damage beyond their limits, replace them promptly. Continuing to use worn or damaged couplings can lead to unsafe operation and compromise system performance.
By following these specific maintenance requirements, you can prolong the life of beam couplings, reduce the risk of unexpected failures, and maintain the overall efficiency and reliability of your motion control system. Regular inspections and proactive maintenance practices are crucial to ensure trouble-free operation and maximize the lifespan of beam couplings in various applications.
Beam Couplings for Specific Industries and Specialized Applications
Yes, there are beam couplings specifically designed to meet the unique requirements of various industries and specialized applications. Manufacturers offer a wide range of beam coupling options with different materials, designs, and features tailored to specific use cases. Here are some examples of beam couplings designed for specific industries and applications:
- Food and Beverage Industry:
Beam couplings used in the food and beverage industry are typically made from stainless steel or food-grade materials to meet strict hygiene standards. These couplings are resistant to corrosion, easy to clean, and comply with FDA and USDA regulations. They are commonly found in conveyor systems, packaging equipment, and food processing machinery.
- Medical and Pharmaceutical Industry:
Beam couplings used in medical and pharmaceutical applications are designed to meet stringent cleanliness and precision requirements. They are often made from materials like stainless steel or plastic, ensuring biocompatibility and resistance to sterilization processes. These couplings are used in medical robots, imaging equipment, and precision medical devices.
- Aerospace and Defense Industry:
Beam couplings for aerospace and defense applications must withstand extreme environments, high accelerations, and vibrations. They are commonly made from lightweight yet strong materials like aluminum or high-performance alloys. These couplings are used in aircraft control systems, satellite components, and defense equipment.
- Robotics:
Beam couplings used in robotics require high torsional stiffness and low inertia to optimize robotic performance. They are often made from materials like aluminum or carbon fiber. These couplings are used in robotic joints and end-effectors to achieve precise and rapid motion.
- Automotive Industry:
Beam couplings in the automotive industry need to handle high torque loads and provide reliable power transmission. They are commonly made from steel or aluminum to balance strength and weight. These couplings are used in automotive steering systems, transmissions, and engine components.
- Renewable Energy:
Beam couplings used in renewable energy applications, such as wind turbines and solar tracking systems, are designed to withstand harsh environmental conditions and provide precise motion control. They are often made from materials with good corrosion resistance. These couplings help optimize energy production and enhance system efficiency.
Additionally, there are beam couplings designed for specialized applications, such as vacuum environments, cleanrooms, or underwater operations. These couplings have specific features to address the challenges of their respective applications, ensuring reliable performance in their intended environments.
Manufacturers of beam couplings offer a wide selection of standard and custom designs to cater to the diverse needs of different industries and specialized applications. When choosing a beam coupling, it’s essential to consider the specific requirements of the application to ensure optimal performance and longevity.
Different Types of Beam Couplings for Various Applications
Beam couplings come in various designs to meet different application requirements. Each type offers specific advantages and limitations. Here are some common types of beam couplings used in various applications:
- 1. Single-Beam Couplings:
Single-beam couplings consist of a single helical beam that connects the two shafts. They are simple in design and provide good flexibility for compensating angular misalignment. These couplings are ideal for applications where space is limited, and angular misalignment is the primary concern.
- 2. Multi-Beam Couplings:
Multi-beam couplings have multiple helical beams arranged in parallel around the circumference of the coupling. This design enhances the coupling’s flexibility and allows for better compensation of angular, axial, and parallel misalignment. Multi-beam couplings are commonly used in applications requiring more comprehensive misalignment compensation and smoother torque transmission.
- 3. Bellows Couplings:
Bellows couplings use a thin-walled, accordion-like metal bellows as the flexible element. This design provides high flexibility, making them suitable for applications with significant angular and axial misalignment. Bellows couplings are also effective at damping vibrations and providing precise motion control in sensitive systems.
- 4. Servo Disc Couplings:
Servo disc couplings consist of a series of thin metal discs stacked together with a central spacer. This design allows for high torsional rigidity and excellent misalignment compensation. Servo disc couplings are often used in precision applications where minimal backlash and high torque transmission are required.
- 5. Slit Couplings:
Slit couplings have one or more slits cut into the helical beam, providing additional flexibility. The slits allow for better compensation of misalignment and increased torsional flexibility. Slit couplings are commonly used in applications with moderate misalignment requirements and where vibration dampening is essential.
- 6. Step Beam Couplings:
Step beam couplings have helical beams with varying thickness along their length. This design provides a progressive flexibility gradient, allowing for smoother torque transmission and better misalignment compensation. Step beam couplings are often used in applications where shock absorption and vibration isolation are crucial.
- 7. Jaw Couplings with Beam Elements:
Jaw couplings with beam elements combine the features of traditional jaw couplings with the flexibility of beam couplings. They offer excellent misalignment compensation, shock absorption, and easy installation, making them suitable for various power transmission and motion control applications.
The choice of the most suitable beam coupling type depends on the specific requirements of the application, such as the level of misalignment, torque capacity, damping requirements, and the overall system design. Understanding the strengths and limitations of each type will help in selecting the best beam coupling for a particular application, ensuring efficient and reliable performance in various mechanical systems.
editor by CX 2023-12-07